14 Nov 2025

Redefining Safety in Storage and Logistics Areas with Rack Protection Barriers

The storage and logistics industries are among the most operationally critical environments for occupational safety — with fast-moving vehicle traffic, high rack systems, and narrow maneuvering spaces.
A single collision in these areas can result not only in material loss but also in production stoppages, work accidents, and severe financial damages.

With its deep engineering expertise in industrial safety systems, Raysan offers innovative solutions in the field of rack protection barriers. These systems redefine the safety of modern storage areas while providing sustainable, long-lasting, and maintenance-free protection for businesses.

The Importance of Rack Protection Barriers

The majority of warehouse accidents occur when forklifts or pallet trucks collide with rack systems. Such impacts can destabilize racks, cause product collapse, and lead to workplace injuries.
At this point, the rack protection barrier becomes a fundamental component of both physical safety and operational continuity.

Rack protection barriers developed by Raysan absorb impact energy, minimize damage, and maintain system balance.
Thanks to their polymer-based flexible structure, they absorb the shock and then return to their original form. Unlike steel barriers, this feature prevents deformation and eliminates maintenance costs.

Raysan Rack Protection Solutions

Raysan offers various rack protection models designed for use in warehouses and logistics centers. Each product is tailored to meet different spatial requirements.

RackFort™ Rack Protection Barrier

It surrounds the base of racks, providing complete protection against impact risks.
It offers maximum durability in lower areas where forklifts most frequently make contact.
Thanks to its high-density polymer structure, RackFort™ maintains its form even after repeated impacts.

Delta Rack Protection System

Preferred in warehouses with large maneuvering areas.
Its flexible form distributes energy during sudden impacts, protecting both the vehicle and the rack system.
Its easy installation feature allows modular adaptation to the usage area.

Zeta Rack Protection Barrier

Ideal for corner and narrow-area protection.
It is specially designed for rack leg sections where collisions are most frequent.
The flexible polymer material that returns to its original shape after impact preserves rack stability and ensures uninterrupted workflow.

All Raysan rack protection products meet international quality and safety standards, certified by PAS 13, ISO 9001, and TÜV NORD.

Smart Design that Enhances Warehouse Safety

Raysan’s rack protection barrier solutions do more than provide physical protection — they also improve in-warehouse organization.
Their bright colors increase visibility and create clear maneuvering boundaries for forklift operators.
This reduces collision risks and helps regulate warehouse traffic.

Moreover, all Raysan products feature a completely modular design.
If a part is damaged, only that section can be replaced without the need to reinvest in the entire system.
This feature shortens maintenance time and provides cost advantages.

Safe Operations in Logistics Centers

In logistics centers, the intense movement of forklifts and transport vehicles increases the risk of damage to fixed structures.
Therefore, rack protection barriers have become protective elements not only for rack systems but for the entire infrastructure.

Raysan’s solutions are developed to adapt to all floor conditions and rack systems.
Products are anchored with special mounting apparatus at floor connection points to ensure maximum stability.
This technical detail enhances safety while eliminating risks such as vibration or loosening.

Additionally, Raysan rack protection barriers can be safely used in food, pharmaceutical, and automotive warehouses thanks to their polymer structure with high chemical resistance.

Flexible Material, Long-Lasting Protection

The high-density polymer material used in all Raysan rack protection solutions is far more durable and sustainable than steel barriers.
This special material absorbs impact energy during collisions, reduces shock effects, and prevents deformation.

As a result, both the barrier and the rack system being protected have a longer lifespan.
Common problems with steel barriers — such as paint peeling, rusting, or welding requirements — are completely eliminated in Raysan’s polymer systems.

Furthermore, polymer barriers offer a quiet operation advantage.
No metallic noise occurs upon impact, which enhances comfort in the working environment.

Sustainability-Oriented Production

Raysan combines safety with an environmentally friendly approach.
All rack protection barriers are manufactured from 100% recyclable polymer raw materials.
This ensures long-term use while minimizing environmental impact.

Their maintenance-free structure reduces water, energy, and chemical consumption.
In this respect, Raysan solutions stand out not only for workplace safety but also for their sustainable production philosophy.

Economic and Functional Advantages

Raysan’s rack protection barriers not only enhance safety but also provide direct cost advantages for businesses:

• No Maintenance Costs: Thanks to their flexible structure, no renewal is required after impact.
• Easy Installation: Modular systems are installed quickly and conveniently.
• Long Lifespan: 4–5 times longer service life compared to steel barriers.
• Visual Organization: Improves efficiency by streamlining warehouse traffic flow.

Standardize Your Safety with Raysan

In warehouses and logistics centers, safety is the prerequisite for productivity.
With its innovative technologies in rack protection systems, Raysan establishes a lasting safety standard in these environments.

Each rack protection barrier is not just a physical obstacle but an intelligent protection system.
Its design anticipates impacts, its high visibility ensures awareness, and its durable material structure strengthens the company’s safety culture.

Raysan not only focuses on today but also considers the future of industrial safety.
Through its eco-friendly production philosophy, engineering quality, and sustainable solutions, Raysan continues to be a trusted partner for businesses.

Ensuring safety in storage and logistics areas is not merely a legal requirement — it is a critical investment in business continuity.
Raysan’s rack protection barriers are the most solid return on that investment.

With high engineering quality, flexible material structure, eco-friendly production processes, and long-lasting performance, Raysan is redefining the safety standards of modern warehouses.

With Raysan, safety is no longer a cost — it’s an opportunity for efficiency and sustainability.
Because Raysan doesn’t just manufacture products — it protects the future of your business.