RackFort

RackFort™

Featuring a straightforward installation process, this barrier is ideal for minimizing damage caused by vehicle collisions in storage and stacking areas with frequent transport and loading vehicle traffic. It provides essential protection for rack legs, which are often exposed to constant impacts from handling and stacking equipment.

This barrier effectively prevents wear and tear, safeguarding rack legs from damage caused by frequent collisions, ensuring long-term durability and reducing maintenance costs in high-traffic warehouse environments.

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Description

RackFort™ RackFort™ RackFort™

Maximum Security, Minimum Cost

RackFort™ rack protection systems effectively prevent forklift collisions, one of the biggest risks in warehouses. Thanks to PolyCore™ polymer technology, it absorbs impact, protects your rack system from damage, and eliminates operational downtime.

Installation is extremely fast and easy; its special design allows it to be installed without interrupting existing operations. Its durable construction minimizes maintenance and repair costs, thereby providing significant savings for businesses.

With RackFort™, safe, efficient, and profitable warehouse management is now much easier.

100% Recyclable Sustainable by design RackFort™ is fully recyclable.

RackFort™ components are manufactured from recyclable, engineered polymers. At end-of-life the product can be returned into the recycling stream, helping reduce landfill waste and supporting corporate sustainability goals. This makes RackFort™ a durable protection solution with a low environmental footprint.

Maintenance-Free Install and forget, no paint, no regular maintenance.

Thanks to its self-coloured polymer and resilient structure, RackFort™ does not require painting, coating or routine surface maintenance. It resists wear and retains its protective performance without recurring service costs, saving time and reducing total cost of ownership.

UV-Resistant No fading or brittleness in sunlight-exposed locations.

Formulated with UV stabilisers, RackFort™ keeps its colour and mechanical properties even in outdoor or partially exposed storage areas. Long-term UV resistance reduces the need for replacement in exterior or dockside installations.

Fast & Easy to Install / Remove Tool-free or minimal-tool installation relocate quickly.

A modular fastening system enables rapid mounting and removal with basic tools. This allows maintenance teams to reconfigure layouts or replace components without lengthy downtime.

Electrical Insulation Non-conductive material for added safety near electrical equipment.

Because RackFort™ is manufactured from insulating polymer, it does not conduct electricity — an extra safety benefit when protecting racking near cable runs, control panels or battery charging areas.

Longevity Built to last long service life with consistent performance.

Engineered polymers and robust design ensure RackFort™ maintains impact resistance and aesthetic condition over many years, delivering predictable protection and strong lifecycle value.

Polymer vs Steel Rack Leg Protection:

Choosing the Right Solution for Safer Warehouses

When it comes to rack leg protection, not all solutions perform the same. Compare flexible polymer-based protectors with traditional steel guards to see which offers better impact resistance, cost-efficiency, and long-term warehouse safety.

Feature Polymer Rack Leg Protection Steel Rack Leg Protection
Impact Absorption Absorbs and disperses energy, reducing damage to both the rack and the vehicle. Transfers impact force directly to the structure, increasing the risk of rack damage.
Durability Highly resistant to repeated impacts without permanent deformation. Often bends or dents after moderate collisions, requiring frequent replacement.
Maintenance & Repairs Minimal maintenance needed thanks to flexible structure. Higher maintenance costs due to visible wear and tear.
Vehicle & Operator Safety Reduces rebound force on forklifts, protecting both vehicle and operator. Higher risk of rebound injuries due to rigid construction.
Installation Easy to install with minimal tools and downtime. Requires more time, tools, and anchoring effort.
Floor Protection Engineered to flex without damaging the concrete floor. Impacts may cause floor anchors to loosen or floor to crack.
Visual Appeal & Signage Sleek design with color-coded options for safety visibility. Basic industrial look with limited visual guidance options.
Cost Over Time Lower total cost of ownership due to fewer replacements and lower maintenance. Higher long-term costs despite lower initial price.
Environmental Resistance Non-corrosive and suitable for wet, chemical, or outdoor environments. Susceptible to rust and corrosion over time, especially in harsh conditions.
Sustainability Made from recyclable polymers; eco-conscious design. Traditional steel requires energy-intensive production and is heavier to transport.

Rack protections prevent damage from forklift impacts and collisions, ensuring workplace safety. They help maintain the structural integrity of racking systems, reduce product loss, and minimize repair costs. In fast-paced logistics environments, sudden collisions can lead to severe rack collapses, posing serious safety hazards. By absorbing and deflecting impact forces, rack protections eliminate these risks, safeguarding both employee well-being and uninterrupted operations.

Raysan rack protections are manufactured from our patented PolyCore™ polymer material. This advanced engineering polymer offers exceptional impact absorption, minimizing deformation after collisions. PolyCore™ maintains consistent performance even in extreme cold or heat, and it eliminates problems associated with traditional steel barriers such as rust, paint chipping, and metal fatigue. The result is a durable, maintenance-friendly protection system built for demanding industrial environments.

Thanks to their modular design, Raysan rack protections can be installed quickly and easily without halting ongoing operations. Specially engineered fastening systems allow secure attachment without damaging the floor or rack uprights. This also enables easy removal and repositioning when needed. For maximum efficiency, Raysan offers professional installation services to ensure optimal placement and performance.

Yes, all Raysan rack protections are certified by TÜV NORD, confirming compliance with international safety standards. This certification is based on rigorous, independent testing of both material quality and impact resistance. TÜV NORD approval gives you the assurance that the product you are using meets the highest safety and performance benchmarks.

No, their use is not limited to warehouses. Rack protections are suitable for a wide range of environments, including manufacturing plants, logistics hubs, cold storage facilities, and retail distribution centers. With various size and design options, they can be used in both narrow and wide aisles, as well as for outdoor applications, providing adaptable safety solutions for multiple industries.

Technical Dimensions and Models

This table will help you know more about your product and make the right choice. The dimensions in the table show the physical characteristics and dimensions of your product. This information will help you check the suitability of your product. Models show different features and variations of your product. These features may differ according to the needs and preferences of your customers.

Dimension Type (A) Dimension (mm) (B) Dimension (mm) Height Min. - Max. (mm) Height (mm)
S 75 - 95 30 - 45 200 - 1000 600
M 95 - 105 30 - 50 200 - 1000 600
L 105 - 125 35 - 55 200 - 1000 600